Car Body Detection in Automobile Production
End-to-end use of RFID for automobile identification
Digital production and logistics in the automotive sector require the availability of information on every single vehicle at any time. Identification number, current production area, body design, painting, engine and equipment must be accessible reliably and automatically. Autonomously operating systems represent the greatest challenge here since they normally use different identification technologies, thus significantly restricting the networkability of the production areas. Some vehicle information is still even documented on paper. There is no central acquisition of vehicle information so that seamless cross-system vehicle identification is not possible. Furtheremore, it is also necessary to maintain the different identification technologies, thus requiring additional effort.
Your Benefits
- Cross-system identification with just a single tag
- Maximum detection rate thanks to polarization switching
- Minimum installation effort thanks to Power over Ethernet (PoE) and integrated I/Os
Cross-system identification with just a single tag
At the first production step in the body construction area, each vehicle is already fitted with a particularly heavy-duty RFID tag such as the TW865-868-Q30L50-MHT-B332, which is suitable for direct mounting on metal. The durable hard tag based on a PCB is fitted on the rear of the car body and accompanies the vehicle from the first production step to the paintshop, to assembly right through to order preparation and shipment. The high-temperature tag features a 56-byte EPC memory for tracking long serial numbers (such as VIN) and an extensive freely usable memory of 256 bytes for chronologically logging the production process and components right through to final assembly.
Standardized data for smart production
The hard tag enables seamless digitalized production and logistics. The data of all systems is logged centrally on the vehicle. Only one identification technology is required and only this requires maintenance. Each system can read information from the chip of the RFID transponder, and can also store new data on it. Standardized vehicle information on the tag thus ensures that vehicle information can be identified across all systems.
Maximum tag detection rate
A Q300 RFID UHF reader close to the relevant workstation provides the maximum tag detection rate. Its polarization switch ensures that tags can be detected on several polarization planes and thus provides reliable tag detection in any position. Customers are spared the need for complex algorithms in the middleware or mechanical measures to ensure the detection rate. The Q300-CDS UHF reader can be used in the three Ethernet networks, Profinet Ethernet/IP or Modbus TCP immediately and without any intervention by the user. This is a major benefit for international manufacturers with controllers using different networks. Even a separate power supply is unnecessary thanks to Power over Ethernet.
The Q300 RFID read/write head can be connected to controllers or other systems directly via Ethernet. No additional interface is required. This therefore minimizes the intervention required in existing applications. The flexibility of the Q300 thus increases investment security of the UHF application.
- Automotive
- Reliable Skid Detection in Automotive Production
- Error-free JIS Order Picking for Bumpers
- Laser Sensor Detects Shiny Cylinders in Battery Production
- RFID Bus Mode Ensures Quality of Lithium-Ion Batteries
- Level Measurement in Dip Coating Line
- Level Control in Central Lubrication System
- Quality Assurance on the Gluing Robot
- Tilt angle sensor accelerates platform alignment
- Motor Control with Condition Monitoring
- IP67 Hybrid Module Processes Safety Signals
- Decentralized monitoring of cooling stations
- Robot welding cells networked with Ethernet
- Monitoring the cooling circuit on welding clamps
- Flow monitoring in drum washers
- Press Shop – Sheet Metal Thickness Measurement
- Condition Monitoring of Motors as a Retrofit
- Cloud-based Level Monitoring
- Press Shop – Tool Identification
- Body Shop – Welding Nut Detection
- Paint Shop – Skid Identification
- Final Assembly – Robot Assembly
- Powertrain – Contactless Verification
- Car Body Detection in Automobile Production
- Body Shop – Area Guarding
- Item-level Detection with UHF RFID
- Supply of cooling lubricant in machine tools
- Press Shop: Controlling hydraulic pressure
- Measuring process pressure on scissor lifts
- Body Shop – Automotive Welding Tip Inspection
- Body Shop – Manual Load Weld Cell
- Final Assembly – Black Parts Detection
- Final Assembly – Moonroof Detection
- Final Assembly – Long-Range Inspection
- Powertrain – Rubber Washer Detection
- Powertrain – Part-In-Place Detection
- Electric Vehicle Detection
- Vehicle Detection in a Self-Serve Car Wash
- Success Stories
- Laser Sensor Detects Black Bumpers in Assembly Cell
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID and I/O modules for Safe Tool Changes
- RFID Guides AGV in Suspension Production
- IO-Link Wired Silencer Production
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- Pick-to-Light Improves Cockpit Production
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Chemical
- Decentralized Automation in Ex Areas
- RFID Control of Tube Connections in the Ex Area
- Ethernet Signal Connection in the I&C Room
- Ethernet-based Automation of Modular Skids
- Ex Isolation in Modular Process Plants
- Detection of Pigs
- Remote Signal I/O
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbide Production
- Compact Ex Protection
- Energy
- Food and Beverage
- Condition Monitoring Sensor Automates Climate Control
- Condition Monitoring of Control Cabinets
- Condition Monitoring in Storage Rooms
- Dough Thickness Control in Rolling Machines
- Identification of Food Containers
- Container Check
- Quick Sensor Replacement in Beverage Plants
- Detection of Pipe Elbows
- Identification of Chocolate Moulds
- Success Stories
- Reliable Linear Position Detection in Ex Zone 22
- Decentralized Control Modules in Coldstore
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate Production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- IP67 Power Supplies for Conveyors
- Bottle Detection with Camera
- Logistics
- Tracking Big Bags with RFID
- Distance Detection in Container Cranes
- Access Control for Protected Areas
- Decentralized Muting of Electro-sensitive Protective Equipment
- I/O Blocks Control Roller Conveyor Modules
- Container Check
- Fast Tag Detection at Warehouse Gates
- Item-level Detection with UHF RFID
- Preventive Maintenance on Conveyor Belts
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Condition Monitoring in Storage Rooms
- Collision Protection on Reach Stackers
- Success Stories
- Shipment Tracking for Raw Materials
- RFID-based Shipment Control Minimizes Errors
- RFID-based Tracking of Inbound and Outbound Materials
- Decentralized UHF RFID Solution
- Contact-free Encoder in Potato Production
- Decentralized Control Modules in Coldstore
- Speed Control via Radar Sensor QT50
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Guides AGV in Suspension Production
- RFID Identifies Pharmaceuticals
- UHF RFID in Food Distribution Center
- Autonomous Parking Assistance for Trucks
- Mobile Equipment
- Condition Monitoring Sensor Automates Climate Control
- Automatic Slope Compensation
- Distribution Lines for Field Sprayers
- Angle Measurement on a Field Sprayer
- Material Flow Monitoring on a Combine Harvester
- Determining the Boom Angle Position
- Equipment Compartment Illumination on Fire Engines
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- Access Control with RFID System
- Selective Asparagus Harvester
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free encoder on hopper dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Angle Sensor Detects Platform Lift
- Oil and Gas
- Packaging
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Container Check
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Level Detection in Vessels
- Detection of Transport Containers
- Success Stories
- Pharma
- End-to-End Sample Tracking with RFID
- RFID Control of Tube Connections in the Ex Area
- Decentralized Package Verification
- Automate Modular Skids
- Pharmaceutical Skids with Decentralized I/O Technology
- Ex Isolation in Modular Process Plants
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Semiconductor
- Electronic Marking Verification
- Counting Integrated Circuits
- Inspection of Two Barcodes
- Compact Safety Control
- Adhesive Detection on PCB Assembly
- Great Detail Inspection of Mobile Electronic Devices
- Error Proofing for IC Chips in Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- Multiproduct Light-Guided Assembly Station
- Indication of FOUP Progress
- Safeguarding Small Access Points
- Success Stories