Central Condition Monitoring of Motors as a Retrofit
Reliable condition monitoring using the QM30VT1 vibration and temperature sensor
Whether in exhaust systems, pumps or compressors – motors of various sizes are used in production plants and warehouses, quite often in remote locations. Maintaining machines is therefore time-consuming and prone to errors, especially if maintenance personnel are only instructed to perform on-site inspections on an infrequent basis.
Instead, data from multiple motors can be collected, evaluated, centrally displayed and, if necessary, linked to alarm actions in order to warn of impending failures in good time. Users can use radio technology to connect the QM30VT1 vibration and temperature sensor with the high-performance TX700 HMI device for this purpose.
Your Benefits
- Easy retrofitting of the control system without intervention in the control system
- Reliable motor operation through monitoring with individual data visualization and automatic alarms
- Targeted assignment of technical personnel thanks to efficient, predictive maintenance
- Access to data of motors with limited accessibility
Rugged Sensor Detects Vibration and Temperature Values
Has the motor become loose, causing the shaft to be misaligned? Is a bearing jammed or is an attachment out of balance? Mechanical vibration can flag up issues such as these. The QM30VT1 vibration and temperature sensor detects vibrations with a high level of accuracy. For this purpose, the compact MEMS-based sensor (Micro-Electro-Mechanical System) is simply mounted directly on the motor block via a magnetic holder. From there, it delivers speed and acceleration data over two dimensions in different frequency ranges. Changes in the measurement data can then be used to identify various forms of damage.
Measuring the temperature of the motors is also vital, as a significant increase in temperature could be an indication of wear or insufficient lubrication on a bearing. The IP67 sensor also detects such temperature changes within a measuring range of -40 °C to +105 °C.
Data Transfer via a Proprietary Wireless Network
Maintenance personnel can wire the vibration and temperature sensor to the battery-powered DX80 radio module. The measured values are then sent to the receiver module of the DX80 system via a proprietary wireless network.
Customized Data Visualization
Maintenance personnel see all engine status data clearly displayed on Turck's HMI/PLC TX700. Thanks to the TX VisuPro software, the values from the motor can be displayed in a variable manner. In addition, users can read out historical trends, extract log data or configure alarms such as automatic e-mail notifications. Ethernet connection to the company network is also possible, allowing data to be queried throughout the entire company.
Control System as a Stand-Alone Solution
With this stand-alone solution, maintenance personnel can always view the status data of all machines – whether on site at the HMI or on every computer in the company network.
Further Information
- Flyer – DX80: Industrial Wireless Solutions
- At a Glance – Condition Monitoring in Existing Systems
- Link to the Product – QM30VT1 Vibration and Temperature Sensor
- Link to the Product – Node for DX80 Radio Transmission System
- Link to the Product – Gateway for DX80 Radio Transmission System
- Link to the Product – TX707 HMI/PLC
- Link to the Product – K50 LED indicator with audible signal
- Automotive
- Motor Control with Condition Monitoring
- IP67 Hybrid Module Processes Safety Signals
- Decentralized monitoring of cooling stations
- Robot welding cells networked with Ethernet
- Monitoring the cooling circuit on welding clamps
- Flow monitoring in drum washers
- Press Shop – Sheet Metal Thickness Measurement
- Condition Monitoring of Motors as a Retrofit
- Cloud-based level monitoring
- Press Shop – Tool Identification
- Body Shop – Welding Nut Detection
- Paint Shop – Skid Identification
- Final Assembly – Robot Assembly
- Tier 1 – Bumper Identification
- Powertrain – Contactless Verification
- Body Detection in Automobile Production
- Body Shop – Area Guarding
- Item-level Detection with UHF RFID
- Supply of cooling lubricant in machine tools
- Press Shop: Controlling hydraulic pressure
- Measuring process pressure on scissor lifts
- Success Stories
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID and I/O modules for Safe Tool Changes
- RFID Guides AGV in Suspension Production
- IO-Link Wired Silencer Production
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- Pick-to-Light Improves Cockpit Production
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Body Shop – Automotive Welding Tip Inspection
- Body Shop – Manual Load Weld Cell
- Final Assembly – Black Parts Detection
- Final Assembly – Moonroof Detection
- Final Assembly – Long-Range Inspection
- Powertrain – Rubber Washer Detection
- Powertrain – Part-In-Place Detection
- Electric Vehicle Detection
- Vehicle Detection in a Self-Serve Car Wash
- Chemical
- Ethernet Signal Connection in the I&C Room
- Ethernet-based Automation of Modular Skids
- Ex Isolation in Modular Process Plants
- Detection of Pigs
- Remote Signal I/O
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbide Production
- Compact Ex Protection
- Energy
- Food and Beverage
- Condition Monitoring of Control Cabinets
- Condition Monitoring in Storage Rooms
- Dough Thickness Control in Rolling Machines
- Identification of Food Containers
- Quick Sensor Replacement in Beverage Plants
- Container Check
- Detection of Pipe Elbows
- Identification of Chocolate Moulds
- Success Stories
- Decentralized Control Modules in Coldstore
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate Production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- IP67 Power Supplies for Conveyors
- Bottle Detection with Camera
- Logistics
- Decentralized Muting of Electro-sensitive Protective Equipment
- Container Check
- I/O Blocks Control Roller Conveyor Modules
- Fast Tag Detection at Warehouse Gates
- Item-level Detection with UHF RFID
- Preventive Maintenance on Conveyor Belts
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Condition Monitoring in Storage Rooms
- Collision Protection on Reach Stackers
- Success Stories
- Contact-free Encoder in Potato Production
- Decentralized Control Modules in Coldstore
- Speed Control via Radar Sensor QT50
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Guides AGV in Suspension Production
- RFID Identifies Pharmaceuticals
- UHF RFID in Food Distribution Center
- Autonomous Parking Assistance for Trucks
- Mobile Equipment
- Automatic Slope Compensation
- Distribution Lines for Field Sprayers
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Material Flow Monitoring on a Combine Harvester
- Equipment Compartment Illumination on Fire Engines
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- Selective Asparagus Harvester
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free encoder on hopper dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Angle Sensor Detects Platform Lift
- Oil and Gas
- Packaging
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Container Check
- Reliable Operation of Machines
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Level Detection in Vessels
- Detection of Transport Containers
- Success Stories
- Pharma
- Decentralized Package Verification
- Automate Modular Skids
- Pharmaceutical Skids with Decentralized I/O Technology
- Ex Isolation in Modular Process Plants
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Semiconductor
- Electronic Marking Verification
- Counting Integrated Circuits
- Inspection of Two Barcodes
- Compact Safety Control
- Adhesive Detection on PCB Assembly
- Great Detail Inspection of Mobile Electronic Devices
- Error Proofing for IC Chips in Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- Multiproduct Light-Guided Assembly Station
- Indication of FOUP Progress
- Safeguarding Small Access Points
- Success Stories